Monday, February 13, 2012

Ralph Lauren Purple Label

Every once in a while a nice surprise comes along.

RLPL

I was contacted by Lance at Virtual Clothes Horse to see if I would be interested in a garment he had. A Ralph Lauren Purple Label sportcoat made by Raffaele Caruso, which, by itself, was intriguing. What was most interesting was that this one was recent, new, and had all its tags. Usually I have no idea of the age of a garment, and more often than not, it’s pretty old and not reflective of current workmanship. In this case, it’s safe to say that it’s pretty current. It was a MTM garment that was unclaimed by the customer and whose size was such that Lance felt he would have a hard time moving it so he ended up donating it to us. Thanks Lance!

Before we start cutting, a reality check.

ouch

Ouch.

The garment is made of cashmere and silk, a blend that is normally so flimsy and unstable that it’s a real headache to sew. But this is a fantastic 2x2 construction that is robust and shows no sign of the distortion in the grain or any of the seam slippage that is so typical of this blend. Certainly a contributing factor in the price.

Readers are, by now, aware of my buttonhole fetish and so will not be surprised to know that one of the things I most eagerly anticipated were what promised to be sensationally hand-made buttonholes. To my only partial dismay, there were none. Not one. Which actually makes a lot of sense. Not only are the sleeves basted in preparation for final adjustments before cutting the buttonholes, but the omission on the front and lapel leaves the possibility of making certain adjustments to the fit of the front which would have been impossible had the buttonholes been cut. Whether this was a special request by a very particular salesperson or client, or whether this is the usual practice for Purple Label MTM service is unclear, but at almost $5,000 one has every right to expect a properly-fitting garment so every precaution should be taken.

Inside the pocket we find this attractive pouch holding the buttons and, of course, a spool of silk buttonhole twist.

pouch

The twist is Seta Bozzolo Reale by Cucirini Tre Stelle which I mentioned in previous posts. It is distributed in the U.S. by Gilbreath Threads, who can be contacted at 800-247-2396 or by clicking here.

bozzolo

Ok, so I lied. There was one buttonhole.

envflap

The envelope flap on the inside pocket had a buttonhole embroidered by hand.

Along the facing edge we see some pick stitching. I often see ebay descriptions of garments referencing “tons of handwork”, usually describing this stitching, among other things.

Print

I hate to break it to you, but this was not done by hand. Two types of machine exist to make this kind of imitation hand stitch. This stitch was done with a machine that makes a looping stitch on the wrong side,

Print

Because the underside is unattractive, it’s usually used only on parts whose wrong side will be concealed, like the facing, and sometimes the trouser pockets and fly. Never on the coat edges.

Before anyone gets their knickers in a twist over “deceptive practices”, even the Kiton garments I examined had used this exact type of machine stitch.

The other type of machine is made by Conti Complett. The underside of this stitch, unlike the other type of machine, is neat and resembles the hand stitch it is meant to duplicate. The downside of this machine is that it is slow and very expensive.

The label was stitched on using a Complett machine; notice how very uniform the stitching is on the underside- only a machine will be this precise.

complett

Now have a look at the underside of the flap- nothing at all like the label, so it is most likely that the edge stitching was actually done by hand. Very few RTW makers do this by hand anymore because the machine generally does a good job.

under flap

Of interest to some will be the old-school vent finishing which is rarely seen on ready-made garments-

VENT


However the bottoms have been finished by machine, a step some makers at this level still do by hand.

hem

The front canvas is very generous, and rather than using haircloth in the chest, a very good quality wrapped hair has been substituted. This is similar to what we saw in the Saint Andrews garment and gives a softer feel to the chest.

CANVAS

Notice how the edges of the chest piece are taped to prevent the hair from poking through.

No surprises to find a semi-bias piece of haircloth in the shoulder

shoulder

What is somewhat surprising is the size of the pad- this is the thickest pad I have seen in RTW for a long time. Mr. Lauren is known to appreciate a more imposing shoulder than some of his American colleagues.

PAD

The collar is seamed at center back- again, very old-school

collar

In fact, the entire collar has been constructed and attached by hand, including the gorge. Very nice.

Portions of the edge tape have been felled by hand.

edge tape

There was something about the edges of the coat that caught my attention but I couldn’t quite put my finger on it. Upon (much) closer inspection I found that the entire facing had been drawn on by hand. In other words, where most (including most bespoke tailors) would join the facing to the coat along the front edge by machine, this facing has been carefully basted in place, wrong side to wrong side, with the edges turned under and then slip-stitched by hand all along the edges, and they have done a magnificent job of it. The Brioni dinner jacket is the only other RTW garment I have seen which featured this technique, and only few bespoke pieces were done this way. I was intrigued so I made a few inquiries.

Paul Farrington, the technical designer (and taglia-cartone :p ) at Hickey Freeman, visited the Caruso factory recently. Paul spent his early years at Chester Barrie, including a stint at D’Avenza and has forgotten more about manufacturing than I may ever know. He told me that the system used at Caruso was brought first from Chester Barrie to Saint Andrews in the late sixties, and then to Caruso by a technician named Frank Vita. To augment the old-school tailoring is a decidedly new-school tech system which has bar-code driven PCs at every station so operators can reference specs, components, and sewing instructions. This kind of system allows for minute adjustments and customization the likes of which most of us in the trade can only dream. Paul did say that the regular production gets machine-sewn facings- only certain garments are done by hand, which makes sense since I am not aware of their house label selling for such astronomical prices.

This garment definitely ranks up there with some of the best of the recent ready-made garments I have examined- I’m going to have to try to get my hands on a trouser to see how those are made as they promise to be just as interesting as this coat.



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